Amphenol PowerLink HV Cable | 1500V EV & Battery Connection Solution

2025-10-16 13:41:24 CORE View times 211

　　PowerLink HV Cable is a high-performance high-voltage cable produced by Amphenol, specifically designed for electric vehicles (EVs), hybrid electric vehicles (HEVs), fuel cell electric vehicles (FCEVs), batteries, and energy storage systems.

Amphenol PowerLink HV Cable Amphenol PowerLink HV Cable2

　　Key Features

　　High-Voltage and Current Reliability: Suitable for high-voltage and high-current applications.

　　Flexible Design: Easy to handle and install.

　　Electromagnetic Compatibility (EMC): Shields against electromagnetic interference (EMI) and reduces noise.

　　Wide Size Range: Available from 2.5mm² to 150mm².

　　Construction

　　Conductor: Stranded bare copper for excellent conductivity.

　　Insulation: XLPE (cross-linked polyethylene) in orange, providing robust electrical and mechanical properties.

　　Shielding: PET polyester tape and tinned copper wire braiding with aluminum-mylar.

　　Jacket: XLPE in orange for added protection.

　　Performance Characteristics

　　Rated Voltage: 1500V DC

　　Temperature Range: -40℃ to +125℃

　　Insulation Resistance: ≥1×10^9 Ω.mm

　　Dielectric Strength: AC-6000V for 15 minutes

　　Material: Low smoke, no halogen, flame-retardant

　　Tests: Low-temperature, long-term and short-term aging, thermal overload, heat shrink, ozone resistance, and oil resistance.

　　Dimensions and Specifications

　　PowerLink HV Cable is available in various specifications to meet different application requirements. Here are the detailed parameters for some models:

Part Number	Cross-section	Conductor	Conductor	Dia of	Nom Dia	DC Resitance a 20℃	Bending	Package	Unit:mm
Part Number	(mm²)	Structure(mm)	Diameer(mm)	Insulation(mm)	Outside(mm)	(2/km)	Radius	Package	A	B	C	D	E
AC-CP710020	2.5	217/0.12±0.008 BC	2.1	3.30±0.20	5.20±0.20	7.6	≥5XOD	1000M/reel	304	280!	56	280	540
AC-CP710040	4	350/0.12±0.008 BC	2.9	4.10±0.20	5.80±0.20	4.71	≥5XOD	500M/reel	274	250	56	250	500
AC-CP710060	6	525/0.12±0.008 BC	3.6	4.80±0.20	6.70±0.20	3.14	≥5XOD	500M/reel	274	250	56	250	500
AC-CP710100	10	874/0.12±0.008 BC	4.65	6.25±0.20	8.60±0.30	1.82	≥5XOD	500M/reel	345	315	56	315	630
AC-CP710160	16	1406/0.12±0.008 BC	6.1	8.10±0.20	11.20±0.30	1.16	≥5XOD	500M/reel	570	530	80	400	710
AC-CP710250	25	2183/0.12±0.008 BC	6.75	10.20±0.20	13.50±0.30	0.743	≥5XOD	500M/reel	570	530	80	400	710
AC-CP710350	35	3071/0.12±0.008 BC	8.1	11.50±0.30	14.50±0.50	0.527	≥5XOD	400M/reel	570	530	80	400	710
AC-CP710500	50	4403/0.12±0.008 BC	9.5	13.60±0.30	17.00±0.50	0.368	≥5XOD	200M/reel	570	530	80	400	710
AC-CP710700	70	3876/0.15±0.008 BC	11.8	15.50±0.30	19.50±0.50	0.259	≥5XOD	200M/reel	570	530	80	400	710
AC-CP710950	95	5365/0.15±0.008 BC	13.6	18.20±0.50	22.60±0.50	0.196	≥5XOD	200M/reel	570	530	80	400	710
AC-CP711200	120	6732/0.15±0.008 BC	15.8	19.70±0.50	23.50±0.50	0.153	≥6XOD	200M/reel	570	530	80	400	710
AC-CP711350	135	7548/0.15±0.008 BC	16.8	21.30±0.50	25.50±0.50	0.137	≥6XOD	100M/reel	570	530	80	400	710
AC-CP711500	150	8436/0.15±0.008 BC	18.3	22.50±0.50	27.10±0.50	0.129	≥6XOD	100M/reel	570	530	80	400	710
AC-CP700020	2.5	217/0.12±0.008 BC	2.1	N/A	3.30±0.20	7.6	≥3XOD	1000M/reel	276	260!	56	110	300
AC-CP700040	4	350/0.12±0.008 BC	2.9	N/A	4.10±0.20	4.71	≥3XOD	1000M/reel	236	220!	56	150	400
AC-CP700060	6	525/0.12±0.008 BC	3.6	N/A	4.80±0.20	3.14	≥3XOD	1000M/reel	274	250	56	250	500
AC-CP700100	10	874/0.12±0.008 BC	4.65	N/A	6.25±0.20	1.82	≥4XOD	500M/reel	274	250!	56	250	500
AC-CP700160	16	1406/0.12±0.008 BC	6.1	N/A	8.10±0.20	1.16	≥4XOD	500M/reel	345	315	56	315	630
AC-CP700250	25	2183/0.12±0.008 BC	6.75	N/A	10.20±0.20	0.743	≥5XOD	500M/reel	570	530	80	400	710
AC-CP700350	35	3071/0.12±0.008 BC	8.1	N/A	11.50±0.30	0.527	≥5XOD	500M/reel	570	530	80	400	710
AC-CP700500	50	4403/0.12±0.008 BC	9.5	N/A	13.60±0.30	0.368	≥5XOD	500M/reel	570	530	80	400	710
AC-CP700700	70	3876/0.15±0.008 BC	11.8	N/A	15.50±0.30	0.259	≥5XOD	400M/reel	570	530	80	400	710
AC-CP700950	95	5365/0.15±0.008 BC	13.6	N/A	18.20±0.50	0.196	≥5XOD	200M/reel	570	530	80	400	710
AC-CP701200	120	6732/0.15±0.008 BC	15.8	N/A	19.70±0.50	0.153	≥6XOD	200M/reel	570	530	80	400	710
AC-CP701350	135	7548/0.15±0.008 BC	16.8	N/A	21.30±0.50	0.137	≥6XOD	200M/reel	570	530	80	400	710
AC-CP701500	150	8436/0.15±0.008 BC	18.3	N/A	22.50±0.50	0.129	≥6XOD	100M/reel	570	530	80	400	710
AC-CP73002S	2.5	83/0.196±0.008 BC	2.06	3.30±0.20	5.20±0.20	≤7.600	≥5XOD	1000M/reel	304	280	56	280	540
AC-CP73004S	4	133/0.196±0.008 BC	2.61	4.10±0.20	5.80±0.20	≤4.710	≥5XOD	500M/reel	274	250	56	250	500
AC-CP73006S	6	199/0.196±0.008 BC	3.35	4.80±0.20	6.70±0.20	≤3.140	≥6XOD	500M/reel	274	250	56	250	500
AC-CP73010S	10	332/0.196±0.008 BC	4.25	6.25±0.20	8.60±0.30	≤1.820	≥6XOD	500M/reel	345	315	56	315	630
AC-CP73016S	16	531/0.196±0.008 BC	5.35	7.80±0.20	11.00±0.30	≤1.160	≥6XOD	500M/reel	570	530	80	400	710
AC-CP73025S	25	829/0.196±0.008 BC	6.75	9.60±0.20	13.30±0.30	≤0.743	≥5XOD	500M/reel	570	530	80	400	710
AC-CP73035S	35	1161/0.196±0.008 BC	8.1	10.60±0.30	14.30±0.30	≤0.527	≥5XOD	400M/reel	570	530	80	400	710
AC-CP73050S	50	1658/0.196±0.008 BC	9.5	12.50±0.30	17.00±0.40	≤0.368	≥5XOD	200M/reel	570	530	80	400	710
AC-CP73070S	70	2320/0.196±0.008 BC	11.6	15.00±0.40	19.00±0.40	≤0.259	≥5XOD	200M/reel	570	530	80	400	710
AC-CP73095S	95	3108/0.196±0.008 BC	13.2	17.00±0.40	21.00±0.40	≤0.196	≥5XOD	200M/reel	570	530	80	400	710
AC-CP73120S	120	3959/0.196±0.008 BC	15	18.70±0.40	23.00±0.40	≤0.153	≥6XOD	200M/reel	570	530	80	400	710
AC-CP73135S	135	4477/0.196±0.008 BC	16	19.50±0.40	24.00±0.40	≤0.138	≥6XOD	100M/reel	570	530	80	400	710
AC-CP73150S	150	4995/0.196±0.008 BC	16.85	20.60±0.40	25.20±0.40	≤0.129	≥6XOD	100M/reel	570	530	80	400	710
AC-CP73002U	2.5	83/0.196±0.008 BC	2.06	N/A	3.30±0.20	≤7.600	≥5XOD	1000M/reel	276	260	56	110	300
AC-CP73004U	4	133/0.196±0.008 BC	2.61	N/A	4.10±0.20	≤4.710	≥5XOD	1000M/reel	236	220	56	150	400
AC-CP73006U	6	199/0.196±0.008 BC	3.35	N/A	4.80±0.20	≤3.140	≥6XOD	1000M/reel	274	250	56	250	500
AC-CP73010U	10	332/0.196±0.008 BC	4.25	N/A	6.25±0.20	≤1.820	≥6XOD	500M/reel	274	250	56	250	500
AC-CP73016U	16	531/0.196±0.008 BC	5.35	N/A	7.80±0.20	≤1.160	≥6XOD	500M/reel	345	315	56	315	630
AC-CP73025U	25	829/0.196±0.008 BC	6.75	N/A	9.60±0.20	≤0.743	≥5XOD	500M/reel	570	530	80	400	710
AC-CP73035U	35	1161/0.196±0.008 BC	8.1	N/A	10.60±0.20	≤0.527	≥5XOD	500M/reel	570	530	80	400	710
AC-CP73050U	50	1658/0.196±0.008 BC	9.5	N/A	12.50±0.30	≤0.368	≥5XOD	500M/reel	570	530	80	400	710
AC-CP73070U	70	2320/0.196±0.008 BC	11.6	N/A	15.00±0.40	≤0.259	≥5XOD	400M/reel	570	530	80	400	710
AC-CP73095U	95	3108/0.196±0.008 BC	13.2	N/A	17.00±0.40	≤0.196	≥5XOD	200M/reel	570	530	80	400	710
AC-CP73120U	120	3959/0.196±0.008 BC	15	N/A	18.70±0.40	≤0.153	≥6XOD	200M/reel	570	530	80	400	710
AC-CP73135U	135	4477/0.196±0.008 BC	16	N/A	19.50±0.40	≤0.138	≥6XOD	200M/reel	570	530	80	400	710
AC-CP73150U	150	4995/0.196±0.008 BC	16.85	N/A	20.60±0.40	≤0.129	≥6XOD	100M/reel	570	530	80	400	710

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